X-CUBE SCHOOLAIR-B-HV   

X-CUBE/SCHOOLAIR-B-HV (Auslegungsbeispiel 2-Leiter Ausführung - aktiv heizen)

Luftseitige Daten Heizbetrieb:

• Temperatur/relative Feuchte Außenluft: -12 °C/90 %
• Temperatur/relative Feuchte Raumluft: 21 °C/30 %

X-CUBE/SCHOOLAIR-B-HV (Auslegungsbeispiel 2-Leiter Ausführung - isotherme Zulufteinbringung)

Luftseitige Daten Heizbetrieb:

• Temperatur/relative Feuchte Außenluft: -16 °C/90 %
• Temperatur/relative Feuchte Raumluft: 21 °C/30 %

X-CUBE/SCHOOLAIR-B-HV (Auslegungsbeispiel 4-Leiter Ausführung)

Luftseitige Daten Kühlbetrieb:

• Temperatur/relative Feuchte Außenluft: 32 °C/40 %
• Temperatur/relative Feuchte Raumluft: 26 °C/50 %
   

Luftseitige Daten Heizbetrieb:

• Temperatur/relative Feuchte Außenluft: -12 °C/90 %
• Temperatur/relative Feuchte Raumluft: 21 °C/40 %

X-CUBE SCHOOLAIR-B-HV-2/KM/2100x740x403/C3

Under sill units for assembly horizontally on the façade

Please note:
The described under sill ventilation unit variant is equipped with a single room control system arranged in the unit for autonomous classroom operation. The supplied controllers contain the standard control parameters for operation according to our control description

School ventilation unit – under sill installation – master unit
Under sill ventilation unit TROX SCHOOLAIR-B-HV with supply and extract air function, rotary heat recovery unit and switchover option to secondary air operation (air quality dependent) as well as heating function for installation on an external wall below the window sill:

• Device casing made of galvanised sheet steel, cover and sheet metal connections via deep-drawn threads and stainless steel cross-head screws, all necessary internal air duct ducts sealed and lined, internal electrical cable bushings sealed, exposed surfaces powder-coated (RAL 9005, jet black)
• Sound- and heat-insulating lining on suction and discharge side made of mineral wool laminated with glass silk ( material classification A, non-flammable according to DIN 4102, T1), abrasion-resistant up to air velocities of 20 m/s, or closed-pore insulation material
• The device meets the hygienic requirements of VDI 6022
• Height adjustable levelling feet, +40 mm, to compensate for structural tolerances
• Slotted bracket on both sides for fastening to the wall or sill
• Connection to the outdoor air and exhaust air openings (provided by others) of the façade by means of all-round closed-cell sealing tape on the rear side of the unit, d=10mm, the suction and discharge resistance of the construction provided by others should not exceed 20 Pa at a nominal volume flow rate
• Use of 2 free-running wheels with backward-curved blades, energy-saving EC technology, supply and exhaust air fan classified in category SFP 1 (< 500 W/(m³/s)) according to EN 16798-3:2017-11, electrical power consumption of the entire unit at a nominal volume flow rate of 400 m³/h <105 W, a connected load of 617 VA must be taken into account for rating the connecting cable
• for 3 speed levels (200, 300 and 400 m³/h as well as boost level with 600 m³/h), signalling via device-internal single room control system, volume flow rate level correction by adjusting the control voltage subsequently possible
• The technical requirements of EU directive 1253/2014 for non-residential ventilation systems are fulfilled and documented in accordance with the directive
• Integrated rotary heat exchanger for heat recovery with high efficiency (heat recovery efficiency >75%), continuously controlled by device-internal single room control system
• Motorised shut-off dampers in the outdoor/exhaust air area, normally closed when there is no power by means of energy storage, actuator 230 V, open/closed, signalling via device-internal single room control system
• Automatic switching to secondary air mode (only with an air quality sensor) if the indoor air quality (measured, for example, at the integrated CO₂sensor) lies within the limits defined beforehand. The fresh air damper closes, the self-powered secondary air damper opens and the extract air fan is switched off.
• Electrical components contained in the unit completely wired with FSL-CONTROL III, control components are integrated in the unit. Cable for connection by others (connection not supplied by TROX) of the power supply (L, N, PE) with wire end sleeves led approx. 1 m out of the unit: As a transfer point to the electrical installation provided by others:
  • Supply voltage (230 V): 3 wires, 3 x 1.5 mm² (L, N, PE)
  • Connection possibility for bus communication (optional), connection of control panel, etc. after opening the customer area of the controls. As a transfer point to the controls provided by others:
  • Rail mount terminals type Wago 260 for the connection (provided by others) of
    • Digital inputs DI
    • Digital outputs DO
    • Master-slave connection RS485
    • BMS connection (optional) RS485
    • Control panel
    • RJ45 bush as service access to the user interface
• The following sensors are arranged in the unit to control the single room control system (the actual room temperature is recorded at the control panel):
  • Indoor air quality sensor CO₂
  • Supply air temperature measurement after the heat exchanger
  • Outdoor air temperature measurement in the outdoor air intake
  • 2-pipe aluminium copper pipe heat exchanger for air heating, matched to project-specific data, easily removable for cleaning (the connection, which is provided by others, to the main pipe is crucial and this is not included in the TROX supply package), drainage and venting option per heating circuit, arrangement on the room side on the right or left. We recommend a connection to the pipe network (provided by others) with flexible hoses (not included in the TROX supply package) so that the heat exchanger can be easily removed for cleaning
• The transfer point of the heat exchanger are the union nuts on which the control components (valve including actuator in the return line, lockshield in the flow line) are manually preassembled
• Easy to clean condensate drip tray with condensate drain (Ø 12 x 1 [mm] made of galvanised sheet steel powder-coated, RAL 9005)
• Outdoor air filter as Mini Pleat filter class ePM1 (fine dust filter):
  • Filter class to ISO16890: ISO ePM1 65 %
  • Eurovent-certified
  • ePM1 filter media made from high-quality, moisture-resistant glass fibre paper are pleated, the spacers are made from thermoplastic hot-melt adhesive and ensure uniform spacing (4 mm) between the pleats
  • The frame is made from moisture-resistant non-woven fibre with lugs (for pulling it out) and must not reduce the flow cross-section (filter size = flow cross-section).
  • Filter area >= 3.3 m²
  • Extract air filter class G3 (coarse dust filter) as flat filter medium, filter class according to ISO16890: ISO Coarse 50 %
  • Quick change of the filters possible, since the filter insert can be opened without tools after opening the casing provided by others via user-friendly quarter-turn fasteners (accessibility must not be restricted by the under sill trim that is provided by others).
• Possibility of supporting a window sill provided by the customer, suction of the extract air below the window sill is on the top of the unit
• The under sill trim provided by others (supply package by TROX possible on request) is perforated in areas of the radiator to be specified for the introduction of supply air into the room and must not restrict maintenance work and unit assembly/disassembly on the front of the unit. On the top of the casing, there is also a perforation in areas to be specified for extract air suction
• Clear distance between the front edge of the unit and the inner edge of the under sill trim approx. 30 mm
• The front of the device must be completely accessible after disassembly of the outer casing

Units – dimensions and weights:
Width:    approx. 2100 mm (without fixing straps)
Height:    approx. 740 mm (without levelling feet area, additional distance for exhaust air suction)
Depth:    approx. 403 mm (without façade sealing)
Weight: approx. 150 kg

FSL-CONTROL III controller

Including control system FSL-CONTROL III, as described below:

FSL-CONTROL III is described as a stand-alone single room control system with a simple timer. Optional expansions, such as integration into an on-site MCE/BACS via Modbus TCP, Modbus RTU, BACnet MS/TP or BACnet IP, humidity sensors, return temperature sensors, electromotive valve actuators or pressure-independent control valves, are included in the delivery programme, but must be exchanged for the standard components in the following description. A room temperature signal is also required. Various room control panels and sensors are available to provide this signal. Suitable optional equipment can be found after the following standard equipment for stand-alone operation. - please refer to: Optional control accessories. We recommend commissioning by TROX. You will find related text modules below.

TROX control module FSL-CONTROL III (order code ...-C3-MA ...):

• Single room controller to be mounted on a DIN mounting rail in the unit or in a separate control equipment box
• 42 digital or analogue inputs and outputs
• A MicroSD card (at least 2 GB storage space) is integrated as a flash memory medium. The trend data are stored there and can be retrieved via the RJ45 socket
• Factory-equipped with a software package for master units specially developed for decentralised ventilation units. The software enables simple master-slave communication via Modbus RTU
• Up to 10 slave devices can be connected to one master device
• The software provides 3 types of operation (Off, Automatic and Manual), 3 operating modes (Occupied, Unoccupied and Standby) and 4 operating mode overrides (Boost, Class, Night Ventilation and Fan Forced Circuit)
• Basic distinction between room temperature control by controlling heating and cooling valves or continuous bypass damper or supply air temperature control for isothermal ventilation operation
• CO₂-guided air quality control
• Heat recovery all year round
• Filter monitoring
• Configurable DI for on-site connection of presence detectors, window contacts, holiday switching, etc.
• Alarm messages: Type A (shutdowns) and Type B (notifications)
  

Real time clock (RTC)

Real Time Clock (RTC/real time clock) (order code ...-T/...):

• Component of the Master Software Package
• Enables a simple timer
  • 7 days with 10 switching points each
  • Automatic summer / winter time changeover
  • Temporal activation of night purge

CO2 sensor

CO₂ sensor (order code…/C/…):

• Sensor arranged in the extract air intake of the master unit for recording the indoor air quality and corresponding control of the outdoor air flow rate
• Measurement via an NDIR sensor, which works on an infrared basis and compensates for any contamination by its 2-beam measurement principle
• Measuring range 0 – 2000 ppm

Supply air temperature sensor

Supply air temperature sensor (order code .../Z/...):

• Supply air temperature sensor with NTC thermistor, 10 kΩ at 25 °C, measuring range -35 to 105 °C
• Very short response time due to perforated measuring tip

Fresh air temperature sensor

Outdoor air temperature sensor (order code .../A/...):

• Outdoor air temperature sensor with NTC thermistor, 10 kΩ at 25 °C, measuring range -35 to 105 °C

Water side components

Water-side components (Order code…/HV-R-…):

Valve actuator:

1 × thermoelectric actuator for opening and closing valves, with position indicator, including plug-in connecting cable, operating voltage 24 V DC, control voltage 0 - 10 V DC, power consumption 1 W, protection class: IP 54

Straight-way valve:

1 × small straight-way valve ½" standard, hand-tight pre-assembled, PN 16, DN 10, kvs 0.4 (alternatively 0.25, 0.63 or 1.0 m³/h - please let us know the required kvs value), straight-way valve body with external thread on both sides ½" flat sealing, media temperature 1 to 110 °C

Lockshield:

1 × lockshield on both sides ½", hand-tight pre-assembled, nominal width DN 15; straight-through valve body with external thread on both sides ½" flat sealing, for regulating and shut-off, maximum media temperature 120 °C

Optional control accessories

Optional equipment to increase the comfort of the FSL-CONTROL III:

TROX room control panels for FSL-CONTROL III

At least one room temperature signal is required per room. There are several variants of TROX room control panels available, optionally with or without selector switch. Additionally, we offer a room temperature sensor RTF without control elements. Alternative on-site room control panels must be connected via bus communication.

Digital room control panels for surface mounting:

For operation and adjustment of the ventilation units.

• Supplied loose as an accessory. Connection to the master unit via Modbus serial line. Project-specific software including setpoint value adjuster, various status displays, selector switch, CO₂ indicator. Touch-sensitive colour display 3.5" 320 × 240 pixels. Sensor: NTC 10 kΩ. Degree of protection: IP 20. Type: Schneider TM172DCLWT. Dimensions (H × B × T): 120 × 86 × 25 mm, weight: 340 g, colour: white. Installation: Surface mounting or on a standard flush-mounted box. Power supply: 24 V DC (including suitable switching power supply unit for flush-mounted installation). Power consumption: 3.2 VA/1.3 W. Other design frames are available upon request and for a surcharge.

Control panels with selector switch for surface mounting:

Control panel with selector switch, type Thermokon, for surface mounting:

• Supplied loose as an accessory, with room temperature sensor, setpoint adjuster, override button, LED and 3-step switch as well as Off and Automatic, casing made of PVC0, pure white (RAL 9010), for mounting on a 60 mm flush box or for surface mounting, NTC thermistor as sensor, resistance 20 kΩ at 25 °C, dimensions (B × H × T): 84.5 x 84.5 x 25 mm, operating temperature: -35 to 70 °C

Control panels without selector switch for surface mounting:

Control panel without selector switch, type Thermokon, for surface mounting:

• Supplied loose as an accessory, with mode display, push button and setpoint adjuster, NTC thermistor as sensor, 20 kΩ, protection level IP 20, dimensions (B × H × T): 84.5 x 84.5 x 25 mm

Room temperature sensor for surface mounting:

Room temperature sensor TROX RTF, surface mounting

• Supplied loose as an accessory, room temperature sensor without any control elements, measuring range -35 to 70 °C, sensor NTC 10 kΩ, connection terminal screw terminal, d = 1.5 mm, protection level IP 20, surface mounting or on a 70 mm flush-mounted box, dimensions (B × H × T): 85 x 85 x 30 mm, casing ABS, in RAL 9010

Control panels without selector switch for flush mounting:

For manual operation of the ventilation units with a high-quality look and the matching design from a wide range of switch programmes, the unit is suitable for particularly design-oriented facilities.

Control panel without selector switch, type Thermokon, for flush mounting, switch programme Berker S.1, polar white

• Supplied loose as an accessory, with mode display, push button and setpoint adjuster, NTC sensor 20 kΩ, protection level: IP 20
  

Control panel without selector switch, type Thermokon, for flush mounting, switch programme Berker Q.3, white

• Supplied loose as an accessory, with mode display, push button and setpoint adjuster, NTC sensor 20 kΩ, protection level: IP 20
  
  

Control panel without selector switch, for flush mounting, type Thermokon, switch programme Busch-Jäger future linear, white

• Supplied loose as an accessory, with mode display, push button and setpoint adjuster, NTC sensor 20 kΩ, protection level: IP 20

Other switch programmes on request.

Control panels without selector switch and without setpoint value adjuster, for flush mounting:

Control panel without selector switch and without setpoint value adjuster, type Thermokon, for flush mounting, switch programme Gira E2

• Supplied loose as an accessory, with mode display and push button, NTC sensor 20 kΩ, protection level: IP 20

Other switch programmes on request

Electromotive valve actuator:

As an alternative to the thermoelectric actuator, installed as standard

• 1 x electromotive actuator for opening and closing valves, supply voltage AC/DC 24 V, maximum power consumption 2.5 VA, control input signal 3-point DC 0 to 10 V, operating fluid temperature 1 to 110 °C

Pressure-independent control valve

As an alternative to the small straight-way valve, installed as standard

• 1 × pressure-independent control valve, hand tight pre-assembled with modulating ON/OFF control in combination with an externally adjustable, dynamic volume flow controller, with full valve authority, nominal width DN 10, straight-through valve body with male thread on both sides ½" flat sealing, media temperature 0 to 120 °C

Interface for integration into an on-site MCE/BACS: Modbus TCP interface including web server (order code .../MT/...)

To increase convenience, we recommend integration into an on-site MCE/BACS or visualisation with X-TAIRMINAL. FSL-CONTROL III can be integrated into an on-site MCE/BACS via the Modbus TCP protocol. Additionally including web server for simplified configuration, commissioning and remote monitoring of the unit. The MCE/BACS is not included in the supply package from TROX GmbH, only the interfaces listed above are available here.

• Modbus TCP interface (Ethernet)

BACnet IP interface including web server (order code .../BI/...)

To increase convenience, we recommend integration into an on-site MCE/BACS. FSL-CONTROL III offers the option of being integrated into an on-site MCE/BACS via the BACnet IP protocol. Additionally including web server for simplified configuration, commissioning and remote monitoring of the unit. The MCE/BACS is not included in the supply package from TROX GmbH, only the interfaces listed above are available here.

• BACnet IP interface (Ethernet)

Modbus RTU (order code .../MR/...)

To increase convenience, we recommend integration into an on-site MCE/BACS. FSL-CONTROL III offers the option of being integrated into an on-site MCE/BACS via Modbus RTU. The MCE/BACS is not included in the supply package from TROX GmbH, only the interfaces listed above are available here.

• Modbus RTU interface (RS485)

BACnet MS/TP (order code .../BM/...)

To increase convenience, we recommend integration into an on-site MCE/BACS. FSL-CONTROL III offers the option of being integrated into an on-site MCE/BACS via BACnet MS/TP. The MCE/BACS is not included in the supply package from TROX GmbH, only the interfaces listed above are available here.

• BACnet MS/TP interface (RS485)

Version as SLAVE DEVICE

Identical to the MASTER DEVICE, as described above, but with the following deviations:

• No room air quality measurement in the unit
• No connection option for room control panels
• No outdoor temperature detection in the outdoor air
• No connection to on-site bus communication possible
• Pre-assembled self-sufficient control system for decentralised façade ventilation units in SLAVE construction

Commissioning of the decentralised ventilation units

Commissioning/parameterisation of the decentralised ventilation units without integration into an on-site MCE/BACS

• Visual inspection of the device connections on site for compliance with the respective installation specifications from the installation and configuration instructions: air connections, heating/cooling connection, electrical connections, integration into the installed outer casing, connections of external components
• Checking and, if necessary, adapting the project parameters pre-set in the factory with regard to customer-specific adaptations
• Functional test of the individual components (control elements, fans, valves, dampers, sensors)
• Checking the project-specific control functions including any special functions such as volt-free switch contacts
• Documentation of the device settings and service work in a service report. The service report must be signed by your company or representative as the client.
• Invoicing is done as a flat rate, derived from the number of units and distance.

Commissioning/parameterisation of the decentralised ventilation units with integration into an on-site MCE/BACS

• Visual inspection of the device connections on site for compliance with the respective installation specifications from the installation and configuration instructions: air connections, heating/cooling connection, electrical connections, integration into the installed outer casing, connections of external components, connections of MCE/BACS
• Checking and, if necessary, adapting the project parameters pre-set in the factory with regard to customer-specific adaptations
• Functional test of the individual components (control elements, fans, valves, dampers, sensors)
• Checking the project-specific control functions including any special functions such as volt-free switch contacts
• Function test of the communication to the MCE/BACS in cooperation with the controls provider:
  • Checking that the on-site settings comply with the specifications in the installation and configuration instructions
  • Input test of the data points sent on site
  • Output test of the output data points
  • Trial operation of the operating states that can be switched by the MCE/BACS
• Documentation of the device settings and service work in a service report. The service report must be signed by your company or representative as the client.
• Invoicing is done as a flat rate, derived from the number of units and distance.

Instruction in operation and maintenance

• One-time instruction for the operation of the decentralised ventilation units consisting of:
  
  
  • Description of the equipment functions on the unit that has already been put into operation
  • Description of the room control panel and the room conditions that can be influenced by it
  • Description of the maintenance work
• Invoicing is done on a flat-rate basis. The instruction is carried out by the responsible sales representative